Types of Warehouse Storage Systems

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Summary

  • Different warehouse storage systems are suitable for various applications. 
  • Some common types of warehouse storage include pallet racking, wire partitions, drum racks and multi-tier storage. 
  • Choosing the correct warehouse storage system creates a safe and efficient warehouse. 

No two warehouses have the same storage needs. One warehouse may need to accommodate hazardous materials, while another’s main focus is to increase the storage capacity of non-perishable goods. 

Different storage needs require different warehouse storage systems to streamline the workflow and boost productivity. Fortunately, there are plenty of storage options available, from wire petitions to drum racking. 

Wire Partitions and Security Cages

Wire partitions and security cages are primarily used to store items that require increased security, such as tools, liquor, pharmaceuticals and hazardous materials. While most warehouse storage systems are often open, the wire partition is segmented off and only has one entrance. 

Wire partitions and security cages can also be equipped with dispensary windows, allowing authorized personnel access to sensitive goods.

Many warehouses store materials featuring hazmat labels in secure areas like wire partitions or security cages. This helps minimize handling errors and improve visibility to prevent accidental injuries or exposure to toxic substances. 

They are often built of heavy gauge steel wire mesh woven in a diamond pattern. Wire partitions and security cages can be modified, making them a highly versatile storage option.

Mezzanines

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Mezzanines are platforms built above your warehouse floor, accessible via ramps or stairs. They are durable enough to support additional racking systems and offices and are an excellent option if you want to avoid relocating to new premises due to expansion. 

Mezzanines are also ideal for separating storage areas. This can be important for storing hazardous materials away from other inventory. They can also be used to create a separate elevated office area to maximize floor space for storage.

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Multi-Tier Racking

Factory stock wire

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Multi-tier racking storage is ideal for warehouses with limited floor space but ample vertical height. The system is based on longspan shelving but features stairs and walkways to access upper levels. 

Multi-tier racking is most suitable for storing lighter and smaller items that can be packed and unpacked easily by hand, though external shelves are accessible via forklift. They are an excellent choice for storing single Stock Keeping Units (SKUs.) 

A multi-tier rack can be stacked to fit any warehouse’s dimensions. It is important to consider the weight of the items stored, as this determines how high the racks can be stacked. 

Mobile Shelving

Mobile shelving is an excellent option for manually handled items. The shelves are fitted to a manually or electronically operated rail system that allows items to be easily accessed by workers. 

Mobile shelving is the perfect choice for a high-density storage warehouse. This system can optimize floor space by reducing the need for standard aisle widths between shelving units for forklifts and other picking equipment. 

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Storage Cabinets

Storage cabinets offer enclosed storage, perfect for storing sensitive items that need protection from dust and debris, making them ideal for organizing items contained in hazmat shipping boxes

Storage cabinets often come with adjustable shelving to accommodate different-sized items. They can be customized with casters for easy mobility between loading and picking areas, bins for organizing small items and placards or hazmat labels to improve picking efficiency. 

The lack of visibility into a storage cabinet improves item security. However, it also decreases picking efficiency. 

Pallet Storage System

forklift between rows

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A pallet storage system offers versatility and higher load capacities than many other warehouse storage systems. The system is composed of upright frames that support cross beams and may also feature wire or particleboard decking. 

This warehouse storage system also takes advantage of the vertical space in a warehouse. All items are stacked on individual pallets, which are then loaded into the accompanying system. The system’s front is open, allowing for rapid access to stored items using forklifts and mechanical picking equipment. 

Drum Racking

If your warehouse stores hazardous materials in poly/plastic drums, it is crucial to have a storage system specifically designed to house the drum securely and prevent spillage. Drum racks come with spill containment features and tilt forward slightly to capture leaked material and prevent workplace accidents. 

Drum racks come with a cradle that conforms to the shape of the drum and often features a lip to keep the drums secure. Most drum racking is modular and stackable, so you can make the most of your warehouse floor space without compromising workplace safety. 

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The right warehouse storage system can boost productivity through faster loading and retrieval and more efficient order fulfillment. To make the most of your storage system, browse our online catalog for high-quality warehouse packaging. 

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